CORRECT FITTING - MAKESURE YOUR HELMET COVERSYOUR FOREHEAD.INCORRECT FITTING. FOREHEADIS EXPOSED AND VULNERABLETO SERIOUS INJURY.ALWAYS WEAR A PROPERL
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81Derailleur geared bicycles use narrower chains and require aspecial tool to fit and remove chain links, or to change the length.To remove, fit the r
82LubricationRemove any accumulated dirt from the freewheel with a brushand a degreaser. Disassembly of the freewheel is a complicatedprocedure requi
83DERAILLEUR SYSTEMSThe derailleur system includes the front and rear derailleurs, the shift levers, and the derailleur control cables, all of whichmu
84LubricationAll the pivoting points of the front and rear derailleurs should be lubricated with light oil at least every month. Be sure to wipe off a
85Adjustment - Front Derailleur1. Shift the rear shifter to the smallest number indicated, then shiftthe front shifter to the smallest number indicate
86QUICK RELEASE LEVERSIt is important to check the quick release levers before every ride to ensure all connections are made properlyand securely. Per
87Basket AssemblyYour bicycle may be supplied with an attachable front basket. Youmust make sure that the basket is attached properly.First insert on
88ProblemGear shifts not working properlySlipping chainChain jumping off freewheelsprocket or chainringConstant clicking noises whenpedalingGrinding n
89ProblemFreewheel does not rotateBrakes not working effectivelyWhen applying the brakesthey squeal/squeakKnocking or shuddering whenapplying brakesWo
90Remedy- Align wheels correctly-Adjust/tighten headset-Take bike to a bike shop for possibleframe realignment- Replace Inner tube- Replace tire- Repl
BICYCLE REGISTRATION4902 HAMMERSLEY ROADMADISON, WI 53711PLACESTAMPHERECut along dotted line before mailingCut along dotted line before mailing
916. How Things WorkIt’s important to your performance, enjoyment and safety to understand how things work on your bicycle. Even if you’re an experien
92Secondary retention devices fall into two basic categories:a) The clip-on type is an accessory part which the manufacturer adds to the front wheel h
93(6) Close the brake shoes; then spin the wheel to make sure that it is centered in the frame and clears the brake shoes.WARNING: Secondary retention
DIRECTORYPART 1PART 2PART 3PART 4PART 5PART 7Parts Identification ...01-05Before You Ride ...
011. PARTS IDENTIFICATION 2-5Mountain Bicycles 2BMX Bicycles 3Tools Required42. BEFORE YOU RIDE 6-21Correct Frame Size 6Riding Position7-Saddle Height
02Gear ControlCableRear DerailleurPART 1 - PARTS IDENTIFICATIONMountain Bicycles . Mountain bicycles are designed to give maximum comfort over a wide
03BMX Bicycles . BMX style bicycles are a popular general purpose type most suited for young riders. They are valued because of their sturdy and simp
04Your new bicycle was assembled and tuned in the factory and then partially disassembled for shipping. Youmay have purchased the bicycle already ful
05ABOUT THIS MANUALThis manual was written to help you get the most performance, comfort, enjoyment and safety when riding your new bicycle.It is impo
06CORRECT FRAME SIZEWhen selecting a new bicycle, the correct choice of frame size is a very important safety consideration. Most full sizedbicycles c
07RIDING POSITIONSaddle HeightIn order to obtain the most comfortable riding position and offer thebest possible pedaling efficiency, the seat height
PPersonal ersonal CCarearefrom Pacific Cycle1.800.626.2811Congratulations on your new bike!Congratulations on your new bike!Our Service Department is
08Handlebar HeightMaximum comfort is usually obtained when the handlebar height isequal to the height of the seat. You may wish to try different heig
09SAFETY CHECKLISTBefore every ride, it is important to carry out the following safety checks:1. Brakes- Ensure front and rear brakes work properly.-
104. Chain- Ensure chain is oiled, clean and runs smoothly.- Extra care is required in wet or dusty conditions.5. Bearings- Ensure all bearings are lu
11HelmetsIt is strongly advised that a properly fitting, ANSI or SNELL approved,bicycle safety helmet be worn at all times when riding your bicycle. I
12ReflectorsYour bicycle is supplied with one front (white), one rear (red), two wheel (white), and two pedal (orange) reflectors. These are an import
13Seat and Handlebar Mounting ReflectorsFirst attach the reflector to the reflector bracket with the reflector screw, see the topdiagram. Next, remov
19Thumb Shifters (Top Mounted)Most mountain style bicycles are equipped with shifters mounted on the top of the handlebars and operated by the thumbs.
20BICYCLE CAREBasic MaintenanceThe following procedures will help you maintain your bicycle for years of enjoyable riding.For painted frames, dust the
21StorageKeep your bicycle in a dry location away from the weather and thesun. Ultraviolet rays may cause paint to fade or rubber and plasticparts to
22DERAILLEUR GEARED BICYCLESIncludes 20", 24” and 26" Wheel Mountain BikesAssembly is the same for men’s and women’s bikes..Getting StartedO
14RIDING SAFELYGeneral RulesWhen riding obey the same road laws as all other road vehicles, including giving way to pedestrians, and stopping at red l
23NOTE: Comfort Series (CS) bicycles may be equipped with a stem that has an adjustable angle. In addition to the normal assembly, these stems will re
24Tighten all bolts that clamp the shifters, brake levers, and bar endsto the handlebar using a 5mm Allen key or Phillips head screwdriver.(Figure 1)
25ForksThere are two different types of forks that range in styles anddimensions. One type is a rigid fork (Figure 1) consisting ofstationary tubing w
26Seat and Seat PostAttach the seat to the seat post by loosening the nuts on the seat clamp. Insert thetapered end of the seat post into the seat cl
27Attachment of an incorrect pedal into a crank arm willcause irreparable damage. Before your first ride, pleasecheck to insure your pedals are attach
28Front WheelCheck the wheel hub before attaching it to the fork by rotating thethreaded axle. It should be smooth with no lateral movement. Insertthe
29Front BrakeDetermine which type of brake your bike is equipped with and refer tothe appropriate assembly instructions. For more information on brak
303. Temporarily tighten the cable sothat the link wire is at the position inthe illustration.112211225. Secure one of the shoes at a time.The adjustm
31Cantilever Brakes - Utilizing a Straddle CableThe length of the straddle cable, the height of the straddle hanger, andthe brake pad-to-caliper arm p
32V - BrakeIf fitted with V-Brakes, insert the brake body intothe center spring hole in the frame mountingboss, and then secure the brake body to thef
15Wet WeatherDO NOT RIDE IN WET WEATHER- In wet weather you need to take extra care.- Brake earlier, you will take a longer distance to stop.- Decreas
33While holding the shoe against therim, tighten the shoe fixing nut.3.Adjust the balance with the springtension adjustment screws.5.Depress the brake
34Check your BrakesPress each brake lever to make sure that there is no binding and that the brake pads press hard enough on the rims tostop the bike.
35Disk BrakesIf fitted with a front disc brake, the components should alreadybe attached. However, please check all connections beforeattempting to ri
36Fork LegBrake CableHousingRotatingRodCable Bootwith SpringinsideCable AnchorBoltCaliperBodyActuatingArmCaliper MountingBolts with spacersQuick Relea
37DerailleurAlthough the front and rear derailleurs are initially adjusted atthe factory, you will need to inspect and readjust both beforeriding the
38Front DerailleurShift both shifters to the smallest number indicated and placethe chain on the corresponding cog and chainwheel. Discon-nect the fro
39Dual SuspensionDual Suspension bikes (DS) are equipped with a front fork aswell as a rear suspension generally located below the seat.The piston wor
40Rear PivotsThe pivot assembly is a simple mechanism that allowsthe rear triangle to move up and down in combinationwith a rear suspension. Size, sha
41AccessoriesIf your bike is supplied with a water bottle and cage, attach thecage to the bicycle using the Allen bolts provided.Most bikes come equip
42Final Check-After all adjustments have been made, shift through everygear several times at varying speeds. This will ensure allyour adjustments are
16Hill Technique- Gear down before a climb and continue gearing down as required to maintain pedaling speed.- If you reach the lowest gear and are str
43SINGLE SPEED & BMXIncludes 16" and 20" BMX BikesAssembly is the same for boy’s and girl’s bikes.Getting StartedOpen the carton from th
44SeatLoosen nut on the seat clamp and add 3 or 4 drops of oil onto the threadsof the bolt. Place the smaller end of the seat post into the seat clam
45Front Wheel1. Make sure the brakes are loose enough to allow the wheel topass through the brake pads easily.2. Place wheel into fork drop outs.3. In
46Side Pull BrakeLoosen the cable anchor nut and thread the brake cable through it.Tighten the nut by hand until it holds the cable in place. Squeeze
473. Temporarily tighten the cable sothat the link wire is at the position inthe illustration.112211225. Secure one of the shoes at a time.The adjustm
48V - BrakeIf fitted with V-Brakes, insert the brake body intothe center spring hole in the frame mountingboss, and then secure the brake body to thef
49While holding the shoe againstthe rim, tighten the shoe fixing nut.3.Adjust the balance with the springtension adjustment screws.5.Depress the brake
50Brake pad aligned with the rim surface Pad and rim should be parallel.Direction of rimrotation1- 2 mmCantilever Brakes - Utilizing a Straddle CableT
51Training Wheels1. Position a washer on the shoulder bolt. Insert theshoulder bolt through the wheel. Follow with another flat washer then completely
52RotorsSome freestyle BMX bicycles come equipped with a detanglersystem that will allow the handlebar to spin 360-degreeswithout binding the cables.
17GEARS - HOW TO OPERATEDerailleur GearsMost multi-speed bicycles today are equipped with what are known asderailleur gears. They operate using a sys
53Failure to adjust correctly may result inloss of braking power and personal injury.Barrel EndSingle Cable CasingCable AdjusterCable SplitterUpper Ca
54Final CheckInstall any additional parts that are supplied with your bike.NOTE: Your bicycle may be equipped with different stylecomponents than the
55Correct routine maintenance of your new bike will ensure:Smooth running - Longer lasting components - Safer riding - Lower running costsEvery
56TaskCheck tire pressure Check brake operationCheck wheels for loose spokesMake sure nothing is looseQuick wipe down with damp clothLubrication as pe
57Tools Required1. Open ended wrench or ringwrenches: 8mm, 9mm, 10mm,12mm, 13mm, 14mm, 15mm2. Open end or pedal wrench 15mm3. Allen key wrenches: 4mm,
58WHEELS AND TIRESWheel InspectionIt is most important that wheels are kept in top condition. Properly maintaining your bicycle's wheels will he
59Tire InspectionTires must be maintained properly to ensure road holding and stability. Check the following areas:Inflation: Ensure tires are inflat
60Hub Bearing AdjustmentWhen checked, the hub bearings of either wheel will require adjustment if there is any more than slight side play.1. Check to
61Remove tire bead from the rim.Pull tire back onto the rim.6. Match the position of the leak in the tube with the tire to locate the possiblecause an
62HANDLEBARS AND STEMHandlebar StemThe handlebar stem fits into the steering column and is held firm bythe action of a binder bolt and expander wedge
18654321654321Recommended Chainwheel/Rear Sprocket Gear CombinationsHand Grip ShiftersSome bicycles are now being equipped with a shifting mechanism c
63When re-fitting the stem, make sure the handlebars are correctlyaligned and tightened using the appropriate hex wrench or allen key. Do not over tig
64GRIP SHIFTERSGrip Shift - Installation1. Slide front Grip Shift assembly over left side of handlebar leaving proper clearance for handlebar grip. I
65Cables and Cable HousingCables and housing are one of the most overlookedparts on the bicycle. The first indication that yourcables and housing need
66HEADSETInspectionThe headset bearing adjustment should be checked every month.This is important as it is the headset which locks the fork into thefr
67SleevesSealSliderElastomerTop-outBottom-outElastomerSkewerThrough-ShaftDrop-OutSuspension ForkSUSPENSION FORKSome fork models differ from the one il
68SADDLE AND SEAT POSTInspectionThe seat fixing bolt and the seat post binder bolt should be checkedfor tightness and adjustment every month. On remo
69AdjustmentAs mentioned in Part 2, the seat can be adjusted in height, angle and distance from the handlebars to suit theindividual rider.Saddle angl
70BRAKESThe correct adjustment and operation of your bicycle's brakes is extremely important for safe operation. Brakes should bechecked for eff
71Some brakes have a quick release mechanism to allow easier wheel removal. Whenever you adjust the brakes,make sure the quick release mechanism is i
72Some brakes have a special mechanism which enables you to set theclearance on either side of the rim using a screwdriver. Brake padsshould finally b
Please Retain your Sales Receipt as Proof of Purchase.Notes:__________________________________________________________________________________________
944. Removing and Installing Bolt-On Wheelsa. Removing a Bolt-On Front Wheel(1) Open up the brake shoes.(2) With a 15mm box wrench or a six inch adjus
95B. Seatpost Quick ReleaseMany mountain bikes are equipped with quick-release seat post binders. The seatpost quick-release binder works exactly like
96C. BrakesNOTE: For most effective braking, use both brakes and apply them simultaneously.WARNING: Sudden or excessive application of the front brake
97When you apply one or both brakes, the bike begins to slow, but your body wants to continue at the speed at which it was going. Thiscauses a transfe
982. Shifting a derailleur drivetrainIf your bicycle has a derailleur drivetrain, the gear-changing mechanism will consist of:• a rear sprocket cluste
991) Shifting the Rear DerailleurThe rear derailleur is controlled by the right shifter. The function of the rear derailleur is to move the drive chai
1003. Shifting an internal gear hub drivetrainIf your bicycle has an internal gear hub drivetrain, the gear changing mechanism will consist of:• a 3,
101F. Clipless (“step-in”) pedalsClipless pedals (sometimes called “step-in pedals”) are the means most racers use to keep their feet securely in the
102Tire pressure is given either as maximum pressure or as a pressure range. How a tire performs under different terrain or weather condi-tions depend
103H. Bicycle SuspensionSome Mountain Bikes come equipped with suspension systems which are designed to smooth out some of the shocks encountered inof
The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects ofmaintaining and repairing your bicyc
104Purchase Record CardFill in Immediately and retain as a record of your purchase.Your Name: __________________________________________________Addres
105LIMITED WARRANTYAND POLICY ON REPLACEMENT PROCEDURES AND RESPONSIBILITIESYour purchase includes the following warranty which is in lieu o
73On some newer type cantilever brakes, the main brake cable continues through the central cable carrier to an anchor bolt on oneof the brake arms. A
74DRIVETRAINThe drivetrain of a bicycle refers to all parts that transmit power to therear wheel including the pedals, chain, chainwheel, crank set, a
75Lubrication and AdjustmentMany pedals cannot be disassembled to allow access to theinternal bearings and axle. However, it is usually possible to in
76CRANK SETThe crank set refers to the bottom bracket axle and bearings, thecrank arms, and chainrings.Your bike may be fitted with either a one piece
77Lubrication and Adjustment - One Piece CranksTo adjust the free play in a one piece type bottom bracket, loosen the locknut on the left side by turn
78Lubrication and Adjustment- Cotterless CranksTo adjust the free play in a three piece type bottom bracket, loosenthe lockring on the left side by tu
793. Screw the removing tool into the crank and tighten.4. Turn the screw bolt down until the crank comes away fromthe axle.Cotterless Crank Replaceme
80CHAINInspectionThe chain must be kept clean, rust free and frequently lubricated inorder to extend its life as long as possible. It will require re
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